Below is a short history of the Kenya Ceramic Jiko - one of the most successful improved cookstove in modern times. Cookswell Jikos is continuing the dream of Dr. Maxwell Kinyanjui of sustainable, affordable woodfuel biomass household energy in East Africa.
Research, Development and Commercialization of the Kenya Ceramic Jiko
Daniel M. Kammen, Ph.D.
Chair, Science, Technology & Environmental Policy (STEP) Program
Woodrow Wilson School of Public and International Affairs, Princeton University
1. Background
There has been a combination of local input and international agency involvement, along with many others, who participated in developing The Kenya Ceramic Jiko (KCJ). The stove is a portable improved charcoal burning stove consisting of an metal cladding with an interior ceramic liner that is perforated to permit the ash to fall to the collection box at the base. A thin layer of vermiculite or cement is placed between the cladding and the liner. A single pot is placed on the rests at the top of the stove.
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| Kenya Ceramic Jiko |
The KCJ is the result of research on stove design, efficiency, and patterns of usage initiated in the 1970's and actively continued through the 1980's (Kinyanjui and Minae, 1982; Openshaw, 1982; Barnes et al., 1994; Kammen, 1995a,b).
The KCJ has been promoted by local and international agencies. There are now more than 200 businesses, artisans, and micro-enterprise or informal sector manufacturers producing over 13,000 stoves each month. There are over 700,000 KCJ's in use in Kenya (Walubengo, 1995); the stoves are found in over 50% of all urban homes, and roughly 16% of rural homes. The general features of the KCJ program and the stove design itself have both been the utilized in formulating improved biomass stove programs in a number of African nations. The ovens are now in use in more than 30 nations.
If used and maintained properly, the KCJ can reduce fuel use by 30 - 50%, although not surprisingly there is considerable variation based on the extent of training and outreach efforts, stove quality, and cooking practices. The KCJ also reduces emissions of products of incomplete combustion (carbon monoxide, nitrogen and sulfur oxides and various organic compounds), as well as particulate matter, the latter of which contributes to acute respiratory infection, the leading cause of illness in developing nations. Quantifying the degree of emissions reductions in actual home conditions is an ongoing area of study, with estimates of 20% in the literature (Karekezi and Ranja, 1997).
2. Parties to the Project
A formal private sector company, Jerri International, served as the initial manufacturer of the KCJ. This arrangement was subject to debate, and KCJ production then evolved into two, often related, informal sector activities: production of the metal cladding by artisans who were generally already producing traditional metal stoves in Kenya; and production of the ceramic liner, which is produced in a number of regional or rural clay and pottery workshops and factories.
Since 1982 the Kenya Energy and Environment Organization (KENGO) has organized promotion and outreach efforts to encourage the use of the KCJ. A number of foundations, including CARE, UNICEF, and the Bellerive Foundation have all played roles in the evolution of the stove and the stove dissemination process, as has the U. S. (US AID) and German (GTZ) aid and development organizations. The Foundation for Woodstove Dissemination has worked both within Kenya and internationally as the coordinator of a network of stove researchers, promoters, and dissemination specialists.
4. Commercial Considerations
The process of research, development, demonstration and then commercialization that led first to the KCJ and then to other stove models in Kenya was seeded by international and local development funds. After explicit consideration a decision was made not to directly subsidize commercial stove production and dissemination. Initially stoves were expensive (~ US$ 15/stove), sales were slow, and the quality was variable. Continued research and refinement, and expanded numbers and types of manufacturers and vendors increased competition, and spurred innovations in materials used and in production methods. The wholesale and retail network for stoves is now extensive. The KCJ can be purchased in a variety of sizes. Prices for KCJ models have decreased to roughly US$ 1 - 3 depending on stove size, design and quality (Kammen, 1995a; Walubengo, 1995). This decrease is consistent with the 'learning curve' theory of price reductions through innovations that result from experience gained in the manufacturing, distribution, marketing and sales process.
The ceramic liner of the KCJ degrades over time, and needs to be replaced. Street vendors of stoves, and many of the larger stove sales outlets take 'used' stoves back, discounting the purchase of a new stove. The liners of the old stove are then removed, the metal cladding is repaired, if needed, and the stove is reassembled, repainted, and resold. This process has also served to involve a wider informal sector economy in the stove process.
Reductions in fuel use associated with the KCJ and other improved stoves have been examined in a number of countries. In Kenya charcoal use among a sample of families using the KCJ fell from 0.67 to 0.39 kg/charcoal/day. This totals over 600 kg of charcoal/year for an average family, and a savings of over $US 60/year. A study in Rwanda prior to the war found charcoal use fell from 0.51 kg/person/day to 0.33 with the use of improved stoves. Personal incomes in Kenya and Rwanda average $300 - 400/year (Karekezi and Ranja, 1997).
5. Process used to Select Technologies for Use in the Project
The KCJ is derived from a 'bucket' stove that a team of Kenyan researchers examined in Thailand, and then was successively adapted to east African cooking practices. The stove has continued to evolve in response to usage, metal fatigue and other tests, as well as in response to feedback from stove users.
6. Types of Training/Support Involved
KCJ production and dissemination was not financially subsidized although a number of Kenyan and international groups have been active in stove promotion through campaigns based on stove convenience, reduced fuel use, improved health and safety. These same groups have also conducted training courses for stove manufacturers, vendors, and end-users.
7. Barriers That Were Overcome
The KCJ project faced a number of important barriers, including: the view held by some researchers and dissemination groups (Kammen, 1995b) that there could be a bias against changing the cooking style at all; the need to promote the stove as fuel saving despite higher initial costs; and the need to conduct training and support services for a seemingly 'simple' household technology. A success and a drawback of the stove program is the network of often informal sector manufacturers and vendors. On the one hand, the direct and grass-roots commercialization fully integrates the KCJ into the local economy. On the other hand, quality and price variations in the stoves produced in such diverse settings can be great, including a number of clearly sub-standard models.
Stoves manufactured poorly rarely stay in the market for long, but opinion of the stoves, and individual bad experiences can color the future interest of potential users.
An evaluation of materials and engineering costs involved in producing standard sizes of
these promising prototypes while maintaining rated fuel economy indicated that the Kenyan version of the "Thai Bucket" stove was the most cost-efficient and adaptable to locally available skills and
materials. A decision was therefore made to carry out further evaluation of this design in order to test its social acceptability.
The Kenya Ceramic Jiko, like its counterpart the Thai Bucket stove, with a 30% heat transfer efficiency in water boiling tests performed best among those of comparable cost and durability (see Table 1).
In adapting the Thai Bucket to Kenya's conditions, the following
changes were made:
* The clay pot rests were removed from the ceramic liner and replaced with metal ones
resting on the metal cladding. This protected the liner from the heavier pots used in Kenya
and simplified its construction by removing the need to carve the clay pot rests into proper shape (in Thailand, this process, known as stove cutting, requires relatively high skills).
*Short legs were built in to keep the stove from rocking to and fro on an uneven kitchen floor.
* A tighter fitting inlet air door was installed to enable better regulation of power output: standard meals in Kenya require both high and low power output at different cooking stages.
* The metal casing was made out of the same heavier gauge sheet metal used for the traditional metal stove. Although this was unnecessary, stove buyers are used to associating stove durability with the heaviness of materials used.
* The bucket-shaped metal cladding of the Thai stove was replaced with a hourglass-shaped one. Some meals require heavy mashing and stirring --forces that could easily topple a stove whose basal area is smaller than the pan area.
8. Benefits to Recipient/Provider
The KCJ provides a number of important benefits to the end user, reduced requirements for fuel, reduced pollutant exposure, and even greater safety for children as the ceramic lined stove is less of a threat to burn on accidental contact. The KCJ program has also increased employment in the stove and informal ceramic industry.
9. Lessons Learned
The KCJ process has focused attention on the trade-offs between development 'project' and commercial sector management of a technology, and highlights the potential to involve the informal sector. At the same time, it has become clear that there is an important role for cooperative projects where government, NGO, or other organizations provide training, outreach services, publicity, and other logistical support for the local commercial industry.
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Some of the seed-to-ash work we are doing
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Table 1:
Estimates of the number of improved stoves disseminated in eastern and southern Africa
(Karekezi and Ranja, 1997).
Country Urban Rural Total
Kenya 600,000 180,000 780,000
Tanzania 54,000 -- 54,000
Uganda 52,000 -- 52,000
Ethiopia 23,000 22,000 45,000
Rwanda* 30,000 -- 30,000
Sudan 27,000 1,400 28,400
Zimbabwe 11,000 10,000 21,000
Burundi* 20,500 -- 20,500
Somalia* 15,400 -- 15,400
* Civil strife has significantly impacted stove programs and/or reduced the number of improved stoves in use.
(--) indicates data not available.
KQED-TV San Francisco, California, USA, an affiliate of PBS, produced a program about the stoves, "Green Means: Episode #213.
Web or other relevant links:
WWW: http://www.wws.princeton.edu/~kammen
Organization Reference People:
Stephen Karekezi
Executive Secretary AFREPREN/FWD FWD House Ole Odume House Foundation for Woodstove Dissemination Kilimani
P. O. Box 30979 Nairobi, Kenya
Tel: (254) 2-566032
Fax: (254) 2-561464 & 740524
Email: Skarekezi@form-net.com
Matthew Owens Bellerive Foundation
P. O. Box 42994
Ngong Road
Nairobi, Kenya
Tel: (254) 2-72074
Fax: (254) 2-726547
Dominic Walubengo
Associate Director Kenya Energy and Environment Organization
P. O. Box 48197
Nairobi, Kenya
Tel: (254) 2-749747 & 748281
Fax: (254) 2-749382
References:
Barnes, D. F., Openshaw, K., Smith, K. and van der Plas, R. (1994) What makes people cook with improved biomass stoves? (World Bank Technical Paper No. 242: Energy Series).
Duke, R. D., and Kammen, D. M. (1998) "Evaluating demand-side technology commercialization programs: Integrating experience curves and demand theory", The Energy Journal, in review.
Kammen, D. M. (1995a) "Cookstoves for the developing world," Scientific American, 273, 72 - 75.
Kammen, D. M. (1995b) "From energy efficiency to social utility: Improved cookstoves and the Small is Beautiful model of development," in Energy as an Instrument for Socio-Economic Development, Goldemberg, J. and Johansson, T. B. (eds.) (United Nations Development Programme: New York), 50 - 62.
Karekezi, S. and Ranja, T. (1997) Renewable Energy Technologies in Africa (African Energy Policy Research Network/SEI and Zed Books: London).
Kinyanjui, M. and Minae, S. (1982) "Extension/training programme in renewable energy technology: an implementation strategy," Kenya Renewable Energy Development Project (KREDP: Nairobi, Kenya).
Openshaw, K. (1982) "The development of improved cooking stoves for urban and rural households in Kenya," Report of the Beijer Institute (Beijer Institute/Royal Swedish Academy of Sciences: Stockholm, Sweden).
Reddy, A. K. N., Williams, R. H. and Johansson, T. B. (1997) Energy After Rio: Prospects and Challenges (UNDP: New York).
Walubengo, D. (1995) "Commercialization of improved stoves: The case of the Kenya Ceramic Jiko (KCJ)", in Stove Images: A Documentation of Improved and Traditional Stoves in Africa, Asia, and Latin America, Westhoff, B. and Germann, D. (eds.), (Commission of the European Communities: Brussels, Belgium).
